How To Maintain A Copper Wire Recycling Machine?

I. Daily Maintenance: Before Start-up, During Operation, and After Work

1. Pre-Start-up Inspection (First Check):

Check Screws: Check all fasteners for looseness.

Check Components: Inspect the drive belt, blades, screen, etc., for abnormal wear or damage.

Listen to Sounds: Manually rotate the machine and listen for any abnormal noises.

2. During Operation (Second Listen):

Listen attentively: Pay attention to any abnormal noises from the bearings, motor, and crushing chamber (such as impact sounds or sharp friction sounds).

Observe Status: Note whether the current and voltage are stable and whether there is any severe vibration.

3. Post-Work Cleaning (Third Clean):

Thoroughly Clean the Machine: Promptly clean any residual material inside the machine chamber to prevent adhesion and reduced efficiency.

Clean the Dust Collection System: Regularly clean the filter bags to prevent clogging.

II. Regular Maintenance: Lubrication, Tightening, and Adjustment

1. Lubrication Management:

Bearings: Add grease regularly according to usage frequency (e.g., every half month or every 10 working hours).

Gears and Chains: Regularly check lubrication and replenish or replace lubricating oil as needed.

2. Replacement of Wear Parts:

Cutting Tools: Regularly check wear and grind or replace as needed.

Screen: Clean regularly; replace if severely clogged.

3. Component Tightening and Adjustment:

Tightening Screws: Regularly check and tighten all loose screws.

Adjusting Drive Belt: Ensure proper tension.

III. Common Fault Prevention and Handling

1. Blockage: If the feed inlet or screen is blocked, immediately stop the machine and clean it. Check if the feed wire specifications are compatible.

2. Poor Separation Effect: Check and adjust the air speed, screen aperture, and cutting tool wear.

3. Excessive noise: Check bearings, belts, and anchor bolts for looseness or damage.

IV. Summary of Maintenance Points

1. Prevention is key: Regularly inspect, lubricate, tighten, and replace easily worn parts.

2. Standardized operation: Feed materials evenly and avoid overloading.

3. Record management: Establish maintenance records and track equipment status.