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Cable Granulator Machine

What Is Cable Granulator Machine?

 

 

A Cable Granulator Machine is an essential tool in the Recycling Industry, specifically designed to process and separate Copper and other Metals from Insulated Wires and Cables. It works by Shredding the Cables into Small Pieces and then separating the Copper from the Insulation using various techniques such as Crushing and Gravity Separation.

 

Advantages of Cable Granulator Machine

 

Efficient scrap processing
A copper cable granulator efficiently processes scrap wires, separating copper from the insulation. This process not only reduces waste but also allows for the extraction of valuable metals that can be reused or sold.

 

Cost savings
By recycling scrap cables with a granulator machine, businesses can reduce raw material costs. The recovered copper and other metals can be reused in manufacturing processes, lowering the need for purchasing new materials.

 

Environmental sustainability
Cable granulators contribute significantly to environmental sustainability by reducing landfill waste and minimizing the need for mining raw materials. Recycling metals like copper conserves natural resources and reduces carbon emissions associated with metal production.

 

Increased profitability
Investing in a copper cable granulator machine can lead to increased profitability through the sale of recovered metals. The machine helps extract high-purity copper, which commands a good market price, thereby enhancing your revenue streams.

 

Versatility and scalability
Modern cable granulator machines are versatile and can handle various types and sizes of cables, adapting to your business's needs as it grows. They offer scalability, allowing you to process larger volumes of scrap over time.

 

Improved operational efficiency
Using a cable granulator machine streamlines your recycling process, reducing manual labor and operational costs associated with handling and disposing of scrap cables manually.

 

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Why Choose Us
 
 
 

Our equipment

Wuxi Tengjian Machinery Manufacturing Co., Ltd., the main products include copper wire machines, dry powder and mixed wire copper wire machines, hydraulic punching machines and wire stripping machines.

 
 

Wide range of applications

 

Applicable to various automotive circuits, motorcycle circuits and other waste wires that are not suitable for wire stripping machines.

 
 

Quality control

Our professional quality control team will conduct comprehensive inspections. Whether it is a comprehensive inspection for high-priority orders or a random component inspection, we will do our best to ensure that you receive the highest quality products.

 
 

After-sales service

 

We are always at your service. We provide technical support to solve any operating problems you May encounter and provide warranty certificates for your peace of mind.

 

 

Working Process of Cable Granulator Machine?
 

Step 1: Raw material preparation
First, prepare the cables to be crushed.

Step 2: Classification
Classify according to different cable types to improve work efficiency.

Step 3: Machine connection
Prepare a three-phase power supply, connect to the machine electrical box, and power on the machine.

Step 4: Pre-crusher
The sorted cables are evenly fed into the pre-shredder and shredded into small segments of about 5~20cm.

Step 5: Conveyor
These roughly crushed cables will be directly fed into the shredder through a conveyor belt

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Step 6: Crushing
The waste cables are processed into fine copper-plastic mixed particles by the shredder,

Step 7: First separation
These mixed particles are transported to the air separation device through a conveyor belt for the first separation.

Step 8: Secondary separation
Next, the copper particles and pvc particles after the air selection equipment will be transferred to a small vibrating bed respectively, and secondary separation will be carried out through vibration, and finally pure copper particles and plastic particles, as well as a small amount of copper-plastic mixture, will be obtained.

Step 9: Re-separation
A small amount of copper-plastic mixture can be put into the machine for re-separation.

Step 10: Electrostatic separation
The small amount of copper particles and plastic particles at the plastic end can be connected to the electrostatic separator for secondary separation, which can achieve a 100% copper recovery rate.

 

Application of Cable Granulator Machine

Plastic recycling
Granulators play a vital role in the recycling of plastic materials. They process plastic waste such as bottles, films and containers, breaking them down into pellets that can then be melted down and reused to produce new plastic products.

 

Pharmaceutical industry
In the pharmaceutical industry, granulators are used to crush and granulate raw materials to produce powders or granules that are easier to mix, compress and mold into tablets or capsules.

Food processing

Granulators are used in the food industry to process ingredients into smaller particles for various purposes such as mixing, packaging or creating a specific texture in food.

Chemical industry

Chemical manufacturers use granulators to produce chemical granules for easier handling, transportation and processing in various applications.

Fertilizer production

Granulators are essential in fertilizer production to form raw materials into uniform granules for easier application and better nutrient release.

 

Components of Cable Granulator Machine

 

Feed hopper
The feed hopper is used to load the material to be granulated. Since the vibrating granulator can be used for wet granulation, the feed hopper is designed to accommodate pre-wet materials. The feed hopper is made of stainless steel, all welded and polished.

 

Swinging rotor
The swinging rotor adopts a stainless steel structure. The rotor is installed at the bottom of the hopper. The component has multiple guards arranged in a cylindrical shape. These rotor guards with sharp edges are used as blades to break up large pieces. Depending on the machine model, a set of machines can be installed with one rotor or two rotors. The rotor works by swinging and rotating on a horizontal axis. It rotates from one side to the other to crush oversized products to be granulated.

 

Sieve
The vibrating granulator screen is available in a variety of sizes and perforation types. The screen can achieve the desired particle size according to your production needs. Our screens are available in round and square. The minimum aperture of the perforated metal plate is 15 mm. If the aperture is less than 1.5 mm, the screen is made of perforated metal plate. It is used as a mesh screen and is half wrapped on the oscillating rotor from the bottom. The sieve is made of stainless steel and is used to grade and screen the particles crushed by the oscillating rotor. Steel mesh screens or nylon screens can be used.

 

Handwheel
The vibrating granulator generally has a handwheel with a removable rod for fixing the screen and adjusting its tension. When the screen needs to be replaced, the fixing nut can be unscrewed and the adjustment rod can be pulled out without tools.

 

Drive device
The drive device of the swing granulator includes a motor and a gearbox. The motor and gearbox are installed on the base of the mixing granulator. The rotor is driven by the motor and gearbox to provide swing and rotational motion for the granulation process.

 

Cable Granulator Machine Bearing Maintenance And Maintenance

 

 

With the increasing number of waste cables, how to maximize the utilization and recycling of resources has become an important issue. The cable granulator machine equipment can solve the problem of waste copper wire and waste cable to the greatest extent. The cable granulator machine equipment produced by Zhengda Equipment is advanced in technology. It is currently the recycling equipment with relatively high purity for separating copper and plastic in the market for processing waste wire and cable. In the cable granulator machine equipment, the bearing is an important part of the cable granulator machine. The bearing can be said to be the "heart" of the cable granulator machine and plays a very important role in the whole set of equipment. However, it often occurs during the use of the cable granulator machine. When encountering the problem of bearing wear and failure to work normally, replacing a new bearing is a complicated process, and it will also have a certain impact on the production progress. Therefore, users will strengthen the daily maintenance of the bearing in order to prolong the service life of the bearing. .


One of the unavoidable things during the use of bearings is the problem of rust. Cable granulator machine equipment is generally made of steel. When the time is produced and the material is ground, the parts of the cable granulator machine bearing will be rusted. At this time, it will seriously affect the normal operation of the entire cable granulator machine equipment, affect its production efficiency, and even cause damage to the machine equipment. So how can these problems be avoided?


●Grind it with fine sandpaper. After removing the rust, it can be used again without affecting the normal operation of the machine.
●If the bearing is used for a long time, consider replacing the auxiliary bearing directly, but this will increase the cost of accessories. 
●You can apply a layer of lubricant on the surface of the bearing or grind it with fine sandpaper to remove the rust and run smoothly.

 

How to Choose a Cable Granulator Machine
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Understand your needs
Before diving into the selection process, it's important to understand your specific needs. Are you looking for a granulator machine to handle a high volume of cables, or do you require a more compact model for smaller operations? Identifying your requirements will help narrow down the choices and ensure you select a machine that meets your production goals. At smita engineers, we offer a variety of models to suit different operational needs.

 

Evaluate machine's efficiency
Efficiency is a critical factor when choosing a copper wire recycling machine. High-efficiency machines can process more material in less time, saving you both time and money. Look for machines with high processing capacities and advanced separation technologies that ensure maximum recovery of copper from scrap cables. Smita engineers' machines are designed with state-of-the-art technology to deliver optimal performance and efficiency.

 

Consider the machine's versatility
A versatile machine can handle different types of cables and wires, making it a valuable investment. Some machines are designed specifically for certain cable types, while others can process a variety of materials. Opt for a machine that can handle multiple cable types to increase your operational flexibility and efficiency. Smita engineers provides machines that cater to a wide range of cable types, ensuring you get the most out of your investment.

 

Assess the cost and return on investment
While the initial cost of a cable wire granulator machine is a significant consideration, it's essential to look at the long-term return on investment (roi). Higher-quality machines may come with a higher price tag, but they often offer better durability, efficiency, and lower maintenance costs. Calculate the potential roi by considering the machine's lifespan, processing capacity, and the value of the recycled copper. Smita engineers offers competitive pricing and robust machines that guarantee a solid roi.

 

Check for after-sales support
After-sales support is crucial for maintaining the optimal performance of your copper wire recycling machine. Choose manufacturers who offer comprehensive after-sales services, including installation, training, maintenance, and troubleshooting support. Reliable after-sales support ensures that any issues can be quickly resolved, minimizing downtime and maximizing productivity. Smita engineers prides itself on excellent after-sales support to ensure our customers' continued success.

 

What Are the Precautions When Dismantling and Crushing the Cable Granulator Machine
 

 

 

Power off, hang a sign and lock the machine
Before starting the dismantling, be sure to cut off the power supply and hang a warning sign at the power switch that says "do not turn off the switch, someone is working" to prevent accidental power on.

Personal protective equipment
Operators should wear safety helmets, protective glasses, earplugs or earmuffs, protective gloves, safety shoes, etc. To protect their bodies from injury.

Tool safety
Ensure that the tools used are intact and suitable for dismantling work. Hold and operate the tools correctly to avoid injuries caused by tool slippage or rebound.

Prevent parts from falling
During the dismantling and crushing process, pay attention to fixing the disassembled parts to prevent sudden falling and injuring people.

Dust prevention
Crushing may generate a lot of dust, so wear a dust mask to avoid inhaling too much dust.

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Mechanical protection
Avoid getting close to the moving parts of the operating crushing equipment, such as conveyor belts, crushing parts of the crusher, etc.

Fire and explosion prevention
Check whether there are flammable and explosive items on site and take corresponding protective measures.

Ventilation
Ensure that the workplace is well ventilated to prevent the accumulation of harmful gases.

Teamwork and communication
When multiple people collaborate, it is necessary to clearly divide the work, maintain good communication, and avoid misoperation.

Emergency rescue preparation
The work site should be equipped with first aid kits and necessary fire-fighting equipment, and understand the emergency rescue procedures.

 

Comply with operating procedures
Strictly follow the established dismantling and crushing operating procedures, and do not change the process at will.

Equipment stability
Ensure that the crushing equipment is firmly installed to prevent tipping or displacement during operation.

Safety of high-altitude operations
If there is high-altitude dismantling work, safety belts must be used and a stable working platform must be built.

Training and qualifications
Operators should undergo professional training, have the corresponding skills and knowledge, and understand safety precautions.

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How to Install The Cable Granulator Machine
 

Choose the right location

The first step in installing a cable granulator machine is to choose the right location. The machine should be placed in a dry and well-ventilated area. It should also be placed on a flat surface to ensure stability. The location should also be easy to maintain and repair

Assemble the machine

The next step is to assemble the cable granulator machine. Follow the manufacturer's instructions carefully to ensure that all parts are assembled correctly. Make sure all bolts and nuts are properly tightened. It is important to note that some machines may require additional assembly, such as installing blades or screens.

Connect the power supply

Once the cable granulator machine is assembled, connect the power supply. Make sure the voltage and frequency of the power supply match the specifications of the machine. It is very important to use a grounded outlet to prevent electric shock.

Test the machine

Before using the cable granulator machine, test it to make sure it is working properly. Run a few wires through the machine to check the output. Make sure the copper and plastic are properly separated and there are no leaks or faults.

 

 
Our Factory
 
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Wuxi Tengjian Machinery Manufacturing Co., Ltd. is an environmental protection equipment manufacturer approved and registered by relevant national departments. It specializes in the research and development, production, sales and after-sales service of copper wire machines. The main products are copper wire machines, dry powder and mixed wire copper wire machines, water-shaking punching machines, and wire stripping machines.
Wuxi Tengjian Machinery Manufacturing Co., Ltd. has established long-term cooperative relations with many companies based on the principle of "customer first, integrity first". Copper wire machine products are sold all over the country and exported to many countries. We warmly welcome friends from all walks of life to visit, inspect and negotiate business.

 

 
Our Certificates
 

 

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FAQ
 
 

Q: What is the purpose of a granulator?

A: Granulators are essentially rotary grinders that are used to grind scrap parts and melt delivery systems (sprues and runners) into feedstock sized granules for reprocessing. This allows the molder to reduce waste and produce components more cost effectively.

Q: What is granulation machine?

A: The Granulator is specially designed for the reduction of both wet and dry materials into a granular product to a specific size distribution. Raw Processing. Granulator Machine.

Q: What is the purpose of granulation?

A: The granulation process is carried out to: Improve the density of the powdered material. Improve the flow property of the blend and reduce the weight variation problem between tablets and capsules. Increase the uniformity of the Active Pharmaceutical Ingredient (API) throughout the dosage form.

Q: What is the principle of granulator?

A: The fast mixing granulator utilizes the mixing (compression) force and compression force exerted by the impeller on the powder material to provide the composition, density, and aggregation degree.

Q: How do granulators work?

A: Just like scissors, shearing efficiency depends on the sharpness of the cutting edges working against each other and the tolerance of the space between them. Granulators primarily work by shearing material. Tearing — Torsional force, involves pulling the material with such force that it comes apart.

Q: What is a granule machine used for?

A: Powder granulator machine is a facility which can make powder into granules. It is often used for making fertilizer pellets including organic fertilizer and compound fertilizer.

Q: What is the difference between granulator and grinder?

A: What distinguishes granulators from our other options is that granulating equipment can reduce your material to a much smaller size than grinders or shredders can, leaving end products as small as 0.2 mm or lower. This much smaller size is made possible because of granulators' open rotor design.

Q: What is benefit of granulation?

A: The Granulation process will improve flow and compression characteristics, reduce segregation, improve content uniformity, improve density and eliminate excessive amounts of particles. Improved yields, decreased tablet defects, higher productivity, and decreased downtime will be the outcomes.

Q: What is granulation explained?

A: Granulation, a technique of particle enlargement by agglomeration, is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets and capsules. During the granulation process, small fine or coarse particles are converted into large agglomerates called granules.

Q: What are the three types of granulation?

A: And there are three types of granulation in the pharmaceutical industry: dry granulation (also known as compaction), wet granulation and melt granulation.

Q: What are granules used for?

A: The electro-technical industry uses granules mainly for the production of electrical and electronic components such as cables, connectors, covers and switches. Plastics are perfect for these applications. Since they have insulating properties, can withstand high temperatures and resist the aggression of chemicals.

Q: What is the FBD granulation process?

A: FBD (fluidized bed dryer) works on the principle of fluidization, wherein hot air is introduced into the spaces between solid particles. In the fluidization process, hot airflow is introduced at high pressure through the bed of moist solid particles. The hot air moves upwards through the spaces between these particles.

Q: What is the purpose of dry granulation method?

A: Within the pharmaceutical industry, the dry granulation process is primarily used to increase material flowability and prevent particle segregation, facilitating faster and more consistent feeding into the tableting process.

Q: What is the difference between crusher and granulator?

A: The size of the granulators and crushers also differ significantly. With crushing major process, it is employed with bigger and sharper blades. Whereas, the granulators have less sharp and smaller blades in accordance with the size and type of the waste materials.

Q: What is the principle of granulator working?

A: In rapid mixer granulator, the formation of granules occurs by rising, whirling and tumbling motion of the material. Dry mixing is done by adding all ingredients into the RMG by rotation of impeller and chopper at high speed.

Q: What is the process of granulation?

A: The granulation process combines one or more powder particles and forms a granule that will allow tableting to be within required limits. It is the process of collecting particles together by creating bonds between them. Bonds are formed by compression or by using a binding agent.

Q: How does granular work?

A: Granular synthesis is a sound processing technique that involves chopping up a piece of audio into teeny-tiny particle fragments called “grains.” By micro-sampling these grains, which are typically 5 to 200 milliseconds (ms) long, you can synthesize new sounds and patterns.

Q: What is the dry granulation machine called?

A: You can use double roller press machine to produce fertilizers by dry granulation. The counter-rotating rollers provide strong extrusion force for pressing materials into large tablets. And the inner structure of machine will crush these tablets and make them into pellets.

Q: What is the role of the granule?

A: Mature granule cells are the most abundant neurons of the dentate gyrus. They are poorly excitable and exhibit reduced synaptic plasticity. They seem to play a central role in learning and memory. Changes in their excitability are potential candidates for mediating their function.

Q: What is the difference between dry granulation and wet granulation?

A: On the other hand, in some aspects, dry granulation is more advantageous than wet granulation for heat- and moisture-sensitive drugs or compounds. Since no solvents or liquid binders are involved in dry granulation, the drug can be kept away from exposure to moisture, thereby avoiding intensive drying by heating.

We're well-known as one of the leading cable granulator machine enterprises in China, specialized in providing high quality products with low price. Please rest assured to buy discount cable granulator machine from our factory. Contact us for more cheap products.

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