Commissioning Site For The Model 800 Fully Automatic Copper Granulator (dual-stage Crushing) And Model 1200 Single-shaft Shredder

Commissioning site for the Model 800 fully automatic copper granulator (dual-stage crushing) and Model 1200 single-shaft shredder

Recently, the on-site commissioning and trial operation of the newly upgraded Model 800 two-stage crushing fully automatic copper granulator and Model 1200 single-shaft shredder have been successfully completed. The integrated recycling equipment set has achieved stable and efficient production in actual on-site tests, marking a new upgrade in the company's waste wire and cable recycling processing solutions, and providing high-efficiency, environmentally friendly and low-cost equipment support for the global metal recycling industry.
As core equipment for waste wire and cable resource recovery, the Model 800 fully automatic copper granulator adopts an innovative dual-stage crushing and multi-stage sorting process, which completely breaks the limitations of traditional single crushing equipment. Different from ordinary single-crushing granulators, the two-stage crushing structure realizes graded crushing of waste cables of different thicknesses, from thick industrial cables to thin household wires, covering a wider range of processing materials. The equipment is equipped with an intelligent PLC automatic control system, realizing fully automated operations from feeding, crushing, screening, wind sorting to copper-plastic separation, effectively reducing manual intervention and improving production continuity and stability .
In terms of performance advantages, the Model 800 copper granulator features compact structural layout, stable operation and high separation purity. The optimized wind sorting and vibrating separation system serves as the core sorting unit, which can thoroughly separate copper particles and plastic sheath, ensuring high-purity recycled copper materials and greatly improving the economic benefits of resource recycling. Meanwhile, the matched dust removal system effectively controls dust overflow during production, realizing zero secondary pollution and meeting international environmental protection production standards . The equipment has strong adaptability, with a processing capacity covering conventional waste wire specifications, and can maintain efficient and stable output in long-term continuous operation.
Supporting the front-end coarse crushing process, the newly commissioned Model 1200 single-shaft shredder undertakes the pre-shredding work of large-diameter, thick-wall and bundled waste cables. The equipment adopts a high-strength thickened fuselage and high-hardness alloy cutter head, with strong cutting and crushing force, which can quickly shred bulk and irregular waste cables into uniform materials suitable for secondary fine crushing by the granulator. It solves the problems of uneven feeding and low crushing efficiency of traditional equipment when processing large waste cables, perfectly matching the two-stage crushing process of the Model 800 copper granulator, and building a complete "pre-shredding + fine crushing + precise separation" closed-loop recycling production line.
The combined operation of the two sets of equipment greatly improves the overall processing efficiency of waste cable recycling. The whole production line realizes streamlined and automated production, with the advantages of large processing capacity, high separation precision, low energy consumption and simple maintenance. It is widely applicable to the resource recovery of various waste wires and cables such as industrial waste cables, communication wires, household waste wires and automobile wiring harnesses, and is suitable for large-scale centralized recycling processing of recycling factories .
The successful on-site commissioning of the Model 800 two-stage crushing copper granulator and Model 1200 single-shaft shredder further enriches the company's product matrix of metal recycling equipment. In the future, we will continue to focus on technological innovation in the field of resource recycling, continuously optimize equipment performance and production processes, and provide more efficient, environmentally friendly and intelligent overall solutions for global solid waste resource recycling, helping the green and low-carbon development of the recycling indus